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BATTERY ELEMENT TESTERS

All STS Battery Element Testers provide a unique method for the detection of assembly level insulation defects in lead-acid batteries, including missing and damaged separators. Detection of such faults prior to filling and charging the battery minimizes costly reclamation. Traditional AC dielectric tests can detect such faults, but may produce damaging heat in moist cell applications. To overcome this limitation, STS has developed testers that employ a high-voltage, short duration pulse to maximize stress to the dielectric material while minimizing average energy. The goal is to provide sufficient stress to cause current flow in the presence of a failure. This technique allows reliable fault detection while eliminating damage due to overheating that may occur with an AC test.

All testers feature an adjustable test voltage with a peak output of 3,000 volts, accommodating a wide range of separator spacing and types. Durable solid state switching of the high voltage assures reliability for high volume applications. Easy-to-read displays provide readouts for applied voltage and quality readback. Following a simple setup procedure, operation is go/no-go, and requires no operator interpretation of results. The test voltage is applied using included safety probes. When a failure occurs, the high voltage is shut off and both audible and visual alarms warn the operator of the failure.

Model 1656

Model 1656

Click Image to download STS1656 or STS1657 Datasheet

Testing Features

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  • Designed for Quick and Accurate Fault Detection on High Volume Production Lines.
  • Detects Fault Prior to Costly Reclamation.
  • Produces Rapid Go/No-Go Results for Faster Throughput.
  • Safe, Efficient, Easy-to-Use Safety Probes for Applying High Voltage.
  • Lockout Feature Shuts Off High Voltage if Product Fails. 
  • Large Color LCD Display for High Voltage Output and Test Results. 
  • Easy Menu Driven Operation. 
  • Solid State Design for Durability in High Volume Product Testing. 
  • Audible and Visual Failure Indicators. 
  • Available Auto-Line Option for automated in-line production test. 

Available Models

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  • Model 1656 - Digital Battery Element Tester - Rack Mountable (NEW) (CE Compliant)
     
  • Model 1657 - Digital Battery Element Tester - Bench Model (NEW) (CE Compliant)

     
  • Model 1656 Auto-Line - Six Channel Multiplexer - Rack Mountable (NEW) (CE Compliant)
    works with either 1656 or 1657 Battery Element Tester
     

Specifications

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1656 & 1657 Technical Specifications
AC OUTPUT
VOLTAGE RANGE
RESOLUTION
300 to 3000 Volts Peak, adjustable
10V
ACCURACY
SHAPE
± 2.0%
Pulse
DURATION 15 us typ.
TEST INTERVAL Programmable from 30 ms - 5000 ms
MEASURMENTS
VOLTAGE Range: 0 to 3000 Volts Peak
Resolution: 1 Volt
Accuracy: ±0.2% F.S. .
QUALITY METER Range: 10 to 3750
Resolution: 1
Accuracy: ± 2.0%
AC INPUT
INPUT VOLTAGE 100V to 240V ± 10%
Universal Input.
Frequency: 47 - 63 Hz
AC Current: 500 mA max.
POWER FACTOR 0.98 Typical
FUSE 0.5A Slow Blow 250VAC. (5 x 20 mm)
LINE CORD Detachable, IEC 60320, C13 Type Line Cord Included
REGULATORY
APPROVALS CE Mark LVD 2006/95/EC
Safety: IEC 61010-1:2010, Ed 3.0
EMC: IEC 61326-1:2012, Ed 2.0
 
FRONT PANEL CONTROLS AND INDICATORS
POWER Illuminated On/Off Rocker Power Switch Lit when unit is powered on
CHECK Red Illuminated Check Button Verifies Tester Operation
RESET Green Illuminated Reset Button
ADJUST/ENTER DIAL Allows for Easy Scrolling through on-screen menu fields and adjustment of parameters and test levels
LCD DISPLAY 480x272 pixel high-resolution graphical color LCD with white LED backlit. 4.2" diagonal size
KEYS MENU: Displays Main Menu
LOCAL: Returns Front Panel Control
ESC: Backs up to Undo last entry
LOCK: Lock out Front Panel Control
VOLT1 to VOLT3: Sets preset Test Level
TRIP1 to TRIP3: Sets preset Trip Level
 
TEST PROBES High Voltage detachable probes w/ leads
PHYSICAL
DIMENSIONS (WxHxD) 1656: 425 x 89 x 252 mm
          16.7" x 3.5" x 9.9" in
1657: 340 x 140 x 336 mm
          13.4" x 5.5" x 13.2" in
WEIGHT Net: 6.8 Kg/15 Lbs. Ship: 9 Kg/20Lbs.
ENVIRONMENTAL
TEMP. OPERATING 0 to +40° C / +32 to +104° F
HUMIDITY RH 5 to 95%, Non-Condensing

Features and Datasheets

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FEATURE COMPARISON TABLE:

(Discontinued Model 1652 versus Model 1656/1657)
 
FEATURE 1652 1656/1657
Test for SHORTS YES YES
Test for OPENS NO YES
Front Panel Setups NO YES
Large LCD Color Display NO YES
Remote Control Interface(s) NO USB, RS232, RS485
 
Programmable Test Time NO YES
Calibration Reminder NO YES
PLC Interface NO YES
Multi Language Menus (English, Asian) NO YES
Form Factor Bench 1657: Bench
1656: Rack or Bench

DATASHEETS

Ordering Information

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1656 Digital Battery Element Tester. Rack Mountable Cabinet

1657 Digital Battery Element Tester

1656 Auto-Line High Voltage Channel Multiplexer for use with 1656 or 1657

Options:

-RS232         RS232 Serial Interface

-RS485         RS485 Serial Interface, Multi-drop

-RPC             Rear Panel HV Connections

-TT                TT1652 Test Trigger Input Mode compatible with 1652

Accessories:

995-017-907B   Battery Element Tester Adapter Module Type 070

200025  Safety Retracting Probe with 6 ft. Lead, Red Alden Plug

200386  Safety Retracting Probe with 10 ft. Lead, Red Alden Plug


200026   Safety Retracting Probe with 6 ft. Lead, Black Alden Plug

200387  Safety Retracting Probe with 10 ft. Lead, Black Alden Plug


Auto-Line Module Supports testing for six battery cells in automated production line. Compatible with model 1656-PRC only

 

 

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Son değiştirilme tarihi: 10.08.20